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SS3000e - Enhanced Dual H2O / CO2 Analyzer Solution


 
SpectraSensors SS3000e Dual Channel Gas Analyzer is capable of measuring moisture and carbon dioxide in this cost effective dual channel system which enhances cost savings by incorporating two sensors in one.

 Product Code: 10704

 

 
 
 

 

Application Note


SpectraSensors SS3000e Dual Channel Gas Analyzer is capable of measuring moisture and carbon dioxide in this cost effective dual channel system which enhances cost savings by incorporating two sensors in one.


Rapid Response Time The SS3000e analyzer takes four measurements per second with a laser and detector and immediately averages the results. Because there is no contact with the gas, real-time measurements are not hampered by wet-up or dry-down times as with surfaced-based sensors.

Trustworthy Measurements Dependable data is an essential element in the quest for improved safety and quality. The SS3000e analyzer delivers precise, reliable measurements using patented Tunable Diode Laser (TDL) technology developed by NASA.

The TDL sensor never comes into contact with the sample gas stream. The result is a sensor which does not suffer from contamination or drift due to vapor impurities such as glycol, methanol or amines.

The SS3000e dramatically reduces intangible but real costs associated with unreliable gas measurements. By eliminating added processing steps, detecting poor gas quality and the possibility of costly damage to equipment that can result from sensors that produce incorrect data.

State of the Art Technology The analyzer works by shining a laser beam through the sample cell. The laser beam is selected to interact only with the measured compound, creating an absorption signal. The higher the concentration of H2O/CO2, the greater absorption of light and the stronger the corresponding absorption signal. Spectrum Software analyzes these absorption peaks to produce very accurate and repeatable measurements. Since the calculation is a direct, fundamental measurement, the amount of H2O/CO2 present can be measured in real-time.
Low Cost of Ownership Operating costs are dramatically reduced by eliminating the cost of consumables, extra sensor heads, labor and overhead associated with excessive maintenance.
 
 
 
 

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Data Sheet

Performance

Target Components

H2O/CO2 in Natural Gas

Typical Measurement Ranges - H2O

 0-422ppmv (0-20 lb/MMscf)
Ranges up to 10,000ppmv available*

Typical Precision - H2O

±4ppmv
Typical Measurement Ranges - CO2 0-5% and 0-10%
Typical Precision - CO2 ±1% of reading or ±0.04ppmv (400ppmv), whichever is greater

Measurement Response Time

 0.25-2 seconds (Total system response dependent on flow rate and sample system volume)

Principle of Measurement
Tunable Diode Laser Absorption Spectroscopy

Environmental/Sample Temperature Range
-20º to 50º C (-4º to 122º F)      
-10º to 60º C (14º to 140º F) optional

Sample Pressure

Maximum cell pressure 70kPaG (10 psig)
Pressure inlet to Sample System 140-340kPaG (20-50psig)
Sample Flow Rate
 0.5-1 L/min (1-2 scfh)
Validation
H2O -Bureau of Mines Chilled Mirror or Portable TDL
CO2 - Binary Cal Gas Bottle with Methane Background
 

Electrical

Input Voltage

100-240 VAC, 50-60 HZ
18-24 VDC optional

Max Current (unheated)

 1 amp maximum @ 120 VAC , 1.6A @ 24VDC

Max Current (heated)

 2 amps maximum @ 120 VAC
Communication
 Analog: Two 4-20mA Isolated, 1200 ohms @ 24 VDC max load
Serial: RS232C standard, RS485 and Ethernet Optional
Protocol: Modbus Gould RTU or Daniel RTU or ASCII
Digital Outputs
 2, General Fault and Concentration/Assignable Alarm
LCD Display
 Concentration, Cell Pressure, Temperature, Alarms & Diagnostics
 

Physical

Enclosure Type

NEMA 4X Stainless Steel Enclosures

Dimensions

 973, 406, 224mm (38.3, 16, 8.8 inches)

Approximate Weight

 45kg (100lbs)

Sample Cell Dimensions
438 mm H x 108 mm W (17 1/4”H x 4 1/4”W)

Sample Cell Construction

316L Series Polished Stainless Steel standard
Number of Sample Cells
2
Area Classification
 CSA Class 1, Division 2, Groups BCD, Temp Code T3C (T3 with Heaters)
   (Dual Enclosure Mount only) Directives EN61010-1 & EN61326-1


Drawings

  

 

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Typical Accessories

 

Part Number

Description

 

01902-17106

External Serial Output Cable1

01902-13000

Temperature Control Board

01902-14000

4-20 mA Current Loop Board

80000-02480

Power Supply & Filter 120/240 VAC 50/60 Hz

80000-02481

Power Supply & Filter 12 VDC

80000-02482

Power Supply & Filter 24 VDC

31000-02151

Filter, Power Line 120/240 VAC, 5 amps

80000-02484

Ethernet Converter 2-Channel

80000-02486

RS-485 Converter 2-Channel

01902-30011

Keypad Assembly

24000-02087

Display Assembly

45000-02002

Relay, DC12V SPDT 3 A/120 VAC

80000-02474

Pressure Transducer Assembly

24000-02088

Cable Gland/Seal, 9-Position, Roxtec RG00063090046

02199-00005

Kit, O-rings Viton, 2-Pass Cell1

02199-00011

Kit, Fuse, AC, DC1

 

 

02199-00007

Kit, Cleaning Tools, Optical Cell

01910-30017

Stainless Steel Tag (up to 2 lines of text)

00000-02015

Extended Calibration 100lbs moisture

49000-02068

Instruction Manuals (up to 2 copies at no charge), additional copies

61303-042S4

Ball Valve, 1/4” TF SS Swagelok SS-42GS4

61015-20074

Filter, Tee-Type, 7µm, 1/4” TF SS Swagelok SS-4TF-7

61000-02186

Filter Element, 7µm Swagelok SS-4F-K4-71

61016-71208

Membrane Separator, 1/4" NPTF SS A+ Corp 120-005-SS

61016-120X5

Membrane Replacement Filter A+ Corp 120-5X51

61341-00274

Flow Meter w/Valve 2 SLPM, 1/4" NPTF SS King 74C123G081123810

28000-02041

Rebuild Kit, Flowmeter, Viton, King 74301

61321-25254

Pressure Regulator, 25psig, 1/4” NPTF SS GO PR1-1A11A3D111

61000-02004

Pressure Gauge, 0–30 psig McDaniel SBL / Parker 9118128

62000-00006

Pressure Gauge, 0–60 psig McDaniel SCL / Parker 9118101

55032-340B6

Temperature Gage, 3”, 200F, 4” Stem, 1/2" NPT Reotemp AA-040-1-043

28011-19112

Watertight Conduit Hub 3/4 inch, Appleton HUB-75D

53000-02017

Heater 100W, 120 VAC Intertec CP Multitherm CNA 100 T3 120V

53000-02018

Heater 100W, 230 VAC Intertec CP Multitherm CNA 100 T3 230V


 
 
 

Sample Conditioning

P53   P53 Heated Sample Extraction System

HEATED SAMPLE CONDITIONING

The P53 Heated Sample Conditioning System ensures performance of gas analyzer by delivering a heated sample through patented technology to the analyzer.

This avoids costly errors resulting from hydrocarbon dew point drop out by the maintaining at least 30ºF above the expected hydrocarbon dew point.

The gas sample is heated inside of the regulator before and after the pressure is reduced eliminating hydrocarbon liquid condensation caused by the Joule Thomson effect during the pressure reduction.
 

P53

HEATED SAMPLE CONDITIONING SYSTEM

PRODUCT SPECIFICATIONS
Max Allowable Operating Pressure 3750 psig (241 BAR) @ 60ºF (16ºC)
Regulator Single-stage MHR or Multi-stage MJTR
Wetted Parts 360 Stainless Steel
Power 120 VAC/240 VAC/24 VDC
Cobinet Construction Hot-pressed Glass Fiber Reinforced Ployester (GRP) or Stainless

STANDARD COMPONENTS
  • Pressure gauge after regulator
    		•
  • Relief valve port out
    		•
  • Door-mounted dial thermometer
    		•
  • Sample line test port
    		•
  • System purge port out
    		•  Moisture block drain port out

    PONY

    HEATED PROBE ENCLOSURE

    The Pony® Heated Probe Enclosure is designed to provide and maintain heat for the sample probe directly at the sample point with a P53 Heated Sample Conditioning System.

    The Pony® enclosure is an integral part of the P53, developed to install between 6” center-to-center thread-o-lets.

    Consisting of a molded, insulated, and weatherproof clam shell design, the Pony® enclosure provides easy maintenance with steel latches and chain to prevent loss of lid.

    Construction selections include hot press glass fiber reinforced polyester or stainless steel.
     

    PONY   PONY Heated Probe Enclosure

    HEATED PROBE ENCLOSURE

    PRODUCT SPECIFICATIONS
    Power 12 VAC/240 VAC/24 VDC
    Heating Components 50 watt self-limiting block heater
    Sample Gas Temperature Maintained 90ºF (37ºC)
    Cabinet Construction Hot-pressed Glass Fiber Reinforced Polyester

    STANDARD COMPONENTS
  • Heated insulated enclosure
    		•
  • Class 1, Div 1 Termination enclosure w/ termination kit
    		•
  • Heat tracing tubing shrink boot
    		•
  • Bolts, nuts, & washers to mount to adapter nut
  • Heat trace tubing shrink sleeve
    		•   

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